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Mix
design and control are critical to the success of a shotcrete
product. The specified mix should reflect the desired "in-situ"
requirements for both initial and final support.
When an emphasis is placed on mix design, material handling
equipment, and correct pre-testing prior to producing the shotcrete,
problems should be minor. Shotcrete should run smoothly as long
as monitoring of the process by core sampling and test panels
take place throughout the length of the job.
Typically, mix contains a 30 percent cementitious material and
70 percent sand and aggregate. Both should be well graded and
screened because just one rock can clog a shotcrete hose and
halt an entire operation.
Slump should be as low as possible depending on distance and
pumpability. Plasticisers and water reducing agents should also
be used to modify slump depending on working conditions.
The mix will normally be pumped into a 2 inch shotcrete hose
to be applied via a robotic arm or hand-held nozzling. A good
pump easily performs 15-25 cubic yards per hour, and with proper
setup, quality control and maintenance, the shotcrete process
can be continuous.

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